CE & UKCA · Machinery Safety

Compliance, built for engineers.

From ISO 12100 risk assessment to a complete Technical File. AI-assisted, cloud-saved and audit-ready — for machine builders.

9Live tools
3Regimes
CloudPer-user
PDFReports
ISO 12100 · Workflow ● Live
01
Machinery limits

Use, misuse, life-cycle

02
Hazard identification

10 categories · AI assist

03
Risk estimation

Severity × likelihood

04
Risk evaluation

Is reduction required?

05
Risk reduction

3-step hierarchy

06
Report & residual risk

Printable, file-ready

Built on
ISO 12100:2010 2006/42/EC → (EU) 2023/1230 UK SI 2008/1597 EN ISO 13849-1 EN 60204-1 EN ISO 14119 IEC 62443

One suite. Every assessment.

The full route to CE and UKCA marking, starting from the Essential Health and Safety Requirements. All tools are live.

Live · AI 01

ISO 12100 Risk Assessment

Six steps from machinery limits to residual risk, with AI-drafted hazards and measures.

ISO 12100EHSR backbone
Live · AI 02

EHSR Checklist

Annex I applicability and evidence, row by row, for EU and UK.

2006/42/EC(EU) 2023/1230UK SI 2008/1597
Live · AI 03

Control System PL / SIL

Safety functions, required PL and SIL targets, architecture and verification.

EN ISO 13849-1EN 62061
Live · AI 04

Electrical Safety

Supply, shock protection, bonding, E-stop and verification tests.

EN 60204-1LVD 2014/35/EU
Live · AI 05

Guards & Interlocks

Guard selection, interlock coding, guard locking and defeat resistance.

EN ISO 14120EN ISO 14119EN ISO 13850
Live · AI 06

Safety Distances

ESPE separation, openings, crushing gaps and reach-over calculators.

EN ISO 13857EN ISO 13855EN 349
Live · AI 07

Noise, Vibration, EMC & ATEX

Physical-agent and cross-directive screening with specialist route-out.

2003/10/EC2014/30/EU2014/34/EU
Live · AI 08

Cybersecurity

Networked-control assessment for MR 1.1.9 / 1.2.1, with a CRA screen.

IEC 62443MR 2023/1230CRA 2024/2847
Live · AI 09

Technical File & Declaration

Every assessment compiled per machine, then reviewed by the AI CE assessor.

Ann. VII TCFDoC / DoICE + UKCA

Ask anything, in context.

The Ask AI bubble answers CE/UKCA questions where you work. It guides; it never signs off for you.

Your compliance co-pilot

  • Plain-language answers while you fill in any tool.
  • Page and machine aware — tailored to where you are.
  • Certification route — fields, evidence, clauses, next steps.
  • Scoped and safe — login-gated, session-only history.
Open EMC screening →

Bottom-right on every page · Log in to start

Preview

From first sketch to market surveillance.

Each step stores its evidence in the cloud, so the Technical File practically writes itself.

Define limitsUse, misuse, life-cycle.
● Live
Assess riskIdentify, estimate, evaluate, reduce.
● Live
Prove the EHSRsMap Annex I clauses to evidence.
● Live
Verify functionsControls, electrics, guarding, distances, EMC, cyber.
● Live
Compile the fileTechnical File per Annex VII.
● Live
Sign & affixDeclaration, CE / UKCA marking.
● Soon
Change controlRe-open assessments; history is kept.
● Soon
Audit readyHand over a coherent file, years later.
● Soon
The ISO 12100 loop
Identify hazards, estimate risk, reduce risk, verify and report, then repeat until residual risk is acceptable. 01Identify hazards 02Estimate risk 03Reduce risk 04Verify & report Iterate until residual risk is acceptable

AI proposes. You decide.

Every tool follows the same pattern, and everything is stored against your account.

AI-assisted, never AI-decided

  • Hazard lists across all 10 categories
  • Severity / likelihood starting points
  • Reduction measures in 3-step order

You review, accept or reject. The assessor — not the model — signs.

Try the AI assessment →

Cloud storage for builders

  • Per-machine history with autosave
  • One login, one machine library
  • Audit-ready printable reports

Questions builders ask.

Short answers. Your Notified Body and competent person always have the final word.

Which tools are usable right now?

All eight assessment tools are live today — each with AI drafting, automatic cloud autosave and PDF printing:

The Technical File builder then assembles every assessment into a single file for the Declaration route.

Does this cover both EU CE marking and UK UKCA marking?

The methodology is the same: risk assessment to ISO 12100, then Essential Health and Safety Requirements, then any applicable specialist standards, then a Technical File and Declaration. The suite tracks the EU Machinery Directive 2006/42/EC and its successor Regulation (EU) 2023/1230 (applicable from January 2027, including 1.1.9/1.2.1 cyber-safety, covered by the Cybersecurity tool), alongside the UK Supply of Machinery (Safety) Regulations 2008 (SI 2008/1597). CRA screening (Regulation (EU) 2024/2847) is referral-only. Differences in declarations, authorised representatives and marking are handled in the planned Technical File builder.

Which standards do the specialist tools address?

Noise, vibration, EMC and ATEX screening (Directives 2003/10/EC, 2002/44/EC, 2014/30/EU, 2014/34/EU and 2014/68/EU) is covered by the live Screening tool; emergency-stop detail beyond placement (EN ISO 13850) is covered in the Guarding and Electrical tools with the Control System register; and the Technical File / Declaration of Conformity builder assembles everything per Annex VII.

Can AI sign off my risk assessment?

No — and the suite is deliberately built that way. AI proposes hazards, scores and measures; a named, competent assessor reviews, edits, accepts and signs. Reports record the assessor and date, and cloud history shows what changed.

Where is my data stored?

Assessments save automatically to your cloud account once you sign in — nothing is kept in this browser. Nothing is sent anywhere except the AI endpoint (your machine description) and your configured Supabase project.

What about the new Cybersecurity Standards?

Machinery Regulation (EU) 2023/1230 — applicable from January 2027 — adds EHSRs 1.1.9 and 1.2.1: connected safety functions must stay safe under both accidental and malicious corruption. The new Cybersecurity & Networked Control tool gets you ahead of that date with a 12-row assessment covering connectivity inventory, threat model, zones & conduits, access control & hardening, comms protection, wireless & remote access, lifecycle & updates, logging, backup/recovery and verification — mapped to IEC 62443 practice, with a CRA (Regulation (EU) 2024/2847) screen that refers you to a specialist rather than letting you self-certify the wrong route. Like every other tool, AI drafts applicability for review, evidence attaches per row, and the output feeds straight into your EHSR checklist and Technical File.

Can I ask questions along the way?

Yes — Ask AI is bottom-right on every page once you log in. Ask anything about CE/UKCA marking, e.g. "Does my machine require EMC testing?", and get step-by-step certification advice tailored to the tool you're on and your machine. History is session-only and it only answers machinery-safety questions — your competent person always has the final word.

Start with the risk assessment. Grow into the full file.

Run a real ISO 12100 assessment on your current machine today.

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