ISO 12100 Risk Assessment
Six steps from machinery limits to residual risk, with AI-drafted hazards and measures.
ISO 12100EHSR backboneFrom ISO 12100 risk assessment to a complete Technical File. AI-assisted, cloud-saved and audit-ready — for machine builders.
Use, misuse, life-cycle
10 categories · AI assist
Severity × likelihood
Is reduction required?
3-step hierarchy
Printable, file-ready
The full route to CE and UKCA marking, starting from the Essential Health and Safety Requirements. All tools are live.
Six steps from machinery limits to residual risk, with AI-drafted hazards and measures.
ISO 12100EHSR backboneAnnex I applicability and evidence, row by row, for EU and UK.
2006/42/EC(EU) 2023/1230UK SI 2008/1597Safety functions, required PL and SIL targets, architecture and verification.
EN ISO 13849-1EN 62061Supply, shock protection, bonding, E-stop and verification tests.
EN 60204-1LVD 2014/35/EUGuard selection, interlock coding, guard locking and defeat resistance.
EN ISO 14120EN ISO 14119EN ISO 13850ESPE separation, openings, crushing gaps and reach-over calculators.
EN ISO 13857EN ISO 13855EN 349Physical-agent and cross-directive screening with specialist route-out.
2003/10/EC2014/30/EU2014/34/EUNetworked-control assessment for MR 1.1.9 / 1.2.1, with a CRA screen.
IEC 62443MR 2023/1230CRA 2024/2847Every assessment compiled per machine, then reviewed by the AI CE assessor.
Ann. VII TCFDoC / DoICE + UKCAThe Ask AI bubble answers CE/UKCA questions where you work. It guides; it never signs off for you.
Bottom-right on every page · Log in to start
Preview
Each step stores its evidence in the cloud, so the Technical File practically writes itself.
Every tool follows the same pattern, and everything is stored against your account.
You review, accept or reject. The assessor — not the model — signs.
Short answers. Your Notified Body and competent person always have the final word.
All eight assessment tools are live today — each with AI drafting, automatic cloud autosave and PDF printing:
The Technical File builder then assembles every assessment into a single file for the Declaration route.
The methodology is the same: risk assessment to ISO 12100, then Essential Health and Safety Requirements, then any applicable specialist standards, then a Technical File and Declaration. The suite tracks the EU Machinery Directive 2006/42/EC and its successor Regulation (EU) 2023/1230 (applicable from January 2027, including 1.1.9/1.2.1 cyber-safety, covered by the Cybersecurity tool), alongside the UK Supply of Machinery (Safety) Regulations 2008 (SI 2008/1597). CRA screening (Regulation (EU) 2024/2847) is referral-only. Differences in declarations, authorised representatives and marking are handled in the planned Technical File builder.
Noise, vibration, EMC and ATEX screening (Directives 2003/10/EC, 2002/44/EC, 2014/30/EU, 2014/34/EU and 2014/68/EU) is covered by the live Screening tool; emergency-stop detail beyond placement (EN ISO 13850) is covered in the Guarding and Electrical tools with the Control System register; and the Technical File / Declaration of Conformity builder assembles everything per Annex VII.
No — and the suite is deliberately built that way. AI proposes hazards, scores and measures; a named, competent assessor reviews, edits, accepts and signs. Reports record the assessor and date, and cloud history shows what changed.
Assessments save automatically to your cloud account once you sign in — nothing is kept in this browser. Nothing is sent anywhere except the AI endpoint (your machine description) and your configured Supabase project.
Machinery Regulation (EU) 2023/1230 — applicable from January 2027 — adds EHSRs 1.1.9 and 1.2.1: connected safety functions must stay safe under both accidental and malicious corruption. The new Cybersecurity & Networked Control tool gets you ahead of that date with a 12-row assessment covering connectivity inventory, threat model, zones & conduits, access control & hardening, comms protection, wireless & remote access, lifecycle & updates, logging, backup/recovery and verification — mapped to IEC 62443 practice, with a CRA (Regulation (EU) 2024/2847) screen that refers you to a specialist rather than letting you self-certify the wrong route. Like every other tool, AI drafts applicability for review, evidence attaches per row, and the output feeds straight into your EHSR checklist and Technical File.
Yes — Ask AI is bottom-right on every page once you log in. Ask anything about CE/UKCA marking, e.g. "Does my machine require EMC testing?", and get step-by-step certification advice tailored to the tool you're on and your machine. History is session-only and it only answers machinery-safety questions — your competent person always has the final word.
Run a real ISO 12100 assessment on your current machine today.
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