ISO 12100 Risk Assessment Tool

Systematic Machinery Safety Risk Assessment

1
Machinery Limits
2
Hazard ID
3
Risk Estimation
4
Risk Evaluation
5
Risk Reduction
6
Report

Step 1: Define Machinery Limits

Define the intended use and limits of the machinery, including foreseeable misuse.

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    Describe your machine in detail and let AI automatically populate the risk assessment. You can review, modify, and accept or reject the suggestions.

    Step 2: Hazard Identification

    Systematically identify all foreseeable hazards and hazardous situations.

    1. Mechanical Hazards

    2. Electrical Hazards

    3. Thermal Hazards

    4. Hazards from Noise

    5. Hazards from Vibration

    6. Hazards from Radiation

    7. Hazards from Materials/Substances

    8. Ergonomic Hazards

    9. Environmental Hazards

    10. Control System Hazards

    Step 3: Risk Estimation

    For each identified hazard, estimate the severity and likelihood of harm.

    Step 4: Risk Evaluation

    Evaluate which risks require reduction based on risk level.

    Risk Level Matrix

    Low Acceptable risk - Monitor
    Medium Risk reduction should be considered
    High Risk reduction required
    Very High Risk reduction required urgently

    Step 5: Risk Reduction Measures

    Apply risk reduction measures following the three-step hierarchy.

    1

    Inherently Safe Design Measures

    Eliminate or reduce risks through design (e.g., reduce force, energy, speed, temperature)

    2

    Safeguarding and Protective Measures

    Install guards, interlocks, protective devices, or emergency stops

    3

    Information for Use

    Provide warnings, training, instructions, and personal protective equipment

    Step 6: Risk Assessment Report

    Review and export your complete ISO 12100 risk assessment.