Safety Distances & Ergonomics

What this tool does

Work through 4 global calculators — ESPE separation S = (K × T) + C with approach-speed inputs, opening size → safety distance, crushing-gap minima and reach-over heights — plus an 8-row checklist covering reach-over/around/through, ESPE positioning, guard-locking overrun, crush/shear gaps, E-stop reach, workstation ergonomics and verification.

• AI pre-assessment of applicability with justifications plus suggested calculator starting values — you review and accept
• Live pass/fail calculators with measurement snapshots filed in the report
• Per-row evidence attachments for photos, datasheets and stop-time records
• Cloud save per account and machine, printable report for the Technical File

Where it fits in the CE / UKCA route

ISO 12100 risk assessment first, then this assessment feeds the EHSR checklist (notably EHSRs 1.1.2, 1.2, 1.3.7–1.3.8 and 1.4), cross-checks the Guarding assessment (openings, guard locking, E-stop placement) and the Control System stop functions — and everything lands in the Technical File alongside the Declaration of Conformity (EU) / Declaration (UK).

Open it now

The tool is fully working: machine and scope setup, 4 live calculators, AI applicability draft with review modal, 8-row checklist with filters, cloud save, per-row attachments and PDF printing.

AI + cloud, same pattern

Like the ISO 12100, EHSR, Electrical, Guarding and Control System tools: AI drafts, you review and accept, every version is stored against your account with printable, auditable outputs. Calculator values are only ever filled from AI suggestions when you click "Use values".